Safety barriers

53.1

53.2

53.3

53.4

53.5

53.6

53.7

53.15

53.16

53.17

Perimeter safety panel

16.01.1.0

16.04.1.2

53.5 - safety panels for 2-channel workstation

Table of Contents

Overview #

This manual provides instructions for installing safety barrier for a maintenance shaft using mounting clamps on the floor and ceiling levels.

Assembled 53.5, ceiling removed

See 3D overview of 53.5

Parts #

See order of use for 53.5 - safety barrier for 2-channel workstation

Assembly steps #

Prerequisites #

  1. Level 1 and Level 2 where 2-channel workstation is positioned are installed
  2. Workstation is installed at Level 1
  3. Bracings are installed (if required)
Connectors direction is below. It is similar on all floors.
Connectors directions for safety barrier installation, 2-channel workstation
Column layout for safety barrier installation, 2-channel workstation level 1
Column layout for safety barrier installation, 2-channel workstation level 2

Step 1 #

Mount 15.13 half clamp and 15.14 half clamp (assembly of 15.18 clamp) onto the bottom of Column A and fasten with 99.2217 screw. Refer to the clamp’s position in the images below for proper mounting.

Tighten just enough to ensure that clamp remains securely attached to the column. Ensure that the side of the clamp with threaded holes is oriented towards the center of Column B.

Clamp’s position at the bottom of the column (view 1)
Mounted 15.18 clamp adjacent to the robot door (bottom)

Step 2 #

Mount the clamp onto the middle of Column A. Repeat the instructions from step 1. Ensure that the clamp is positioned as depicted in the image below.

Clamp’s position at the middle of the column

Step 3 #

Proceed to repeat steps with Columns C, D, F. Clamps on these columns must have following orientation:

  1. Clamps on Column C must be oriented towards Column B.
  2. Clamps on Column D must be oriented towards Column E.
  3. Clamps on Column F must be oriented towards Column E.

Step 4 #

As soon as all safety clamps on Columns A, C, D, F are installed, proceed to installation of 15.19 clamps onto Columns B, E. For this you need to install a safety panel as 15.19 are mounted with 99.2217 screw.

Position the safety panel so that its holes align with the clamp’s threaded holes installed on Column A. Fasten with a 99.2217 screw both at the bottom and middle of the Column A.

Step 5 #

Holding the safety panel, proceed to mounting 15.19 clamp safety clamp. Mount 2 pcs. of 15.15 half clamp (assembly of 15.19 clamp) onto the bottom of column B and fasten with a 99.2217 screw, so that 15.19 clamp is secured. Repeat for the middle of the column B.

Ensure that clamps on opposite columns are positioned at the same level, so that the safety panel can be installed. If required, adjust the clamps on the column.

Mounted 15.19 clamp

Step 6 #

Proceed to install safety panels and 15.19 safety clamps between columns: C-B, D-E, E-F.

Mounted 15.19 clamp

Step 7 #

Proceed to repeat steps 1-3.

Step 8 #

Mount additional clamps for safety panels onto Column A, so that an “angle” is formed. Now, the clamp with threaded holes must be oriented towards the center of Column F.

Clamp ‘angle’

Step 9 #

Install the rest of safety clamps and safety panels as described in steps 4-6.

To install safety clamps for 2-channel workstation - level 2 on the ceiling, follow the same instructions and refer to pictures on top of the manual.